Ask HN: Why aren't there middle class cars shaped like Ferraris?

198 points by amitassaraf ↗ HN
I always wondered why car companies like Mazda or Hyundai or Honda don't produce cars that may not have the performance capabilities of a Ferrari but resemble one in their shape? Thus advancing the way the car market looks now a days. Does anyone have a clear answer?

221 comments

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You can't haul people or stuff in a Ferrari. The largest selling vehicle in USA is a pickup truck.
Judging by the number of those that have pristine paint jobs I'd say practicality is not the only reason people buy pickups.
Additionally, outside of the complexity required to bend the alloy to shape a Ferrari - I would imagine a car that looks like a Ferrari, but behaves like a Civic would feel ridiculous, or out of place, from a cultural standpoint (much like driving an F1 car around your neighborhood).

I think sports cars balance their aesthetics as a compliment to their function, whereas a Mazda dressed like a Lamborghini would almost feel "phony" as the aesthetic value would not be in line with functional purpose of the car at all. Thus, they are optimized for their functionality, which is to store stuff and to be safe.

>I would imagine a car that looks like a Ferrari, but behaves like a Civic would feel ridiculous or out of place

You are correct...they do:

https://www.google.com/search?q=pontiac+fiero&espv=2&source=...

https://www.google.com/search?q=opel+gt&espv=2&source=lnms&t...

Economy and practical cars are getting more racy looks these days too though, because not everyone wants to drive a half-gallon-of-milk-tipped-over minivan just because they're practical.

The new Camary actually looks desirable IMO: http://toyotanews.pressroom.toyota.com/album_display.cfm?alb...

2018 Accord also looks nice http://www.accordrelease.com/2016/03/2018-honda-accord-full-...

The new Civic hatch looks like some kind of military vehicle http://automobiles.honda.com/civic-hatchback

So, at least they're trying to make the econoboxes somewhat sexy.

For reasons of economics, they need to be able to share parts with other models so they can't deviate too much in terms of design. When regular car companies do build unique sports cars (e.g. Nissan GTR, Lexus LFA, Ford GT, Acura NSX), they end up being more expensive anyway, so they would have to put in the performance to match to justify the cost. Even swapping in a cheaper drive train wouldn't make the car dramatically cheaper.
> For reasons of economics, they need to be able to share parts with other models so they can't deviate too much in terms of design.

Thanks for this concise answer. If this were Stack Overflow, you'd get checkmark!

Aerodynamically, they do to a meaningful extent although there is often a lag of several years due to the length of development cycles: for example the Datsun 240z and the Ferrari 275GT or the wedge shape of a 2012 Civic Coupe and the Lamborghini Countach of 1980's college dorm room walls. And there's decades of Camerys and Regals sporting spoilers on their trunk.

On the other hand, a lot of supercars are mid engine (or depending on your definition of 'supercar' sometimes rear-engined) and this dictates some of the features.

Maybe because they need to deliver functionality beyond projecting status.
People buy Ferraris for the status as much as the performance.

Something that looks the part but doesn't have the gravitas just doesn't appeal to a large enough audience.

Pantera tried to make something like a cheap Ferrari in the 1970's. It was about $10k when average cars were $3k, and a Ferrari was $20k+. It did okay, but not a spectacular success.

And, there have been a few cars that tried to look the part, without the performance, but they did about the same. Pontiac's Fiero, for example.

Basically, the people that want that look also want you to think they paid a lot of money.

This, and if it's cheap at least it must be as fast as the real thing or faster, to silence the people laughing at the owner of what they think is a fake.
Good point. You can do well if you make a relatively inexpensive fast car, and you don't even need to make it look like a supercar to run with that pack.

The Mitsubishi Evo has been highly successful, and keeps up with much pricier cars...even bone stock, with no performance parts added. It looks like a typical 4 door economy car with some spoilers added. https://www.youtube.com/watch?v=Ees2aZcDUn8 (BBC's Top Gear: Evo on a track versus a Lamborghini)

Add a bigger turbo and these things are scary fast.

Edit: That golf below is hilarious, but wouldn't fare well on a road that wasn't straight.

As other answers have essentially already said- because Ferrari is a brand, and past a certain price point brand names often matter more than the physical object. Its the same in cars as in designer handbags.

The opposite question is equally interesting; why doesn't Ferrari produce a relatively cheap car, so that they can offer the Ferrari cachet to a broader market? Presumably as to not dilute their brand. But it means we might see such a thing if the company starts having problems (e.g., finds itself competing against superior electric vehicles or similar.)

Its the same in cars as in designer handbags.

But for basically any given designer handbag I can find dozens of bags at a fraction of the price which are largely indistinguishable from the original if you're standing across the street.

The basic function and use of both purses are basically indistinguishable - the customer's needs are the same in both products.

Sporty-looking cars that are low-to-mid priced really can't afford to handle like a sports car, since it is likely to be someone's main car - or back up when a car is in the shop. The expensive car is likely to be difficult to handle, especially in city driving and on the snow/ice. In addition, some of the cars perform poorly in city landscapes with potholes and speed bumps. If you've the money for the high-end car, those thigns are likely less of an issue.

In other words, the customer's needs are different with the cars. Now, I'm not an expert, but I don't think you can get the same sort of look/feel while still making it a practical enough car for the lower end market.

Not the low-end market, no, cars require a bit more technical expertise than handbags. But I imagine you'll find that there are cars 2/3rds the price of any given Ferrari model that have roughly the same level of performance, from objective measurements. In which case you're "only" paying something like 30k to participate in the word "Ferrari."
To you, but their target market can spot a fake easily from across the room.
Invicta makes watches 'shaped' like Rolexes, but they aren't Rolexes.
Under Ford ownership, Jaguar did the same thing with the X-Type, and in my opinion, started the decline of the brand. The X-Type was [apparently] designed to allow them to cater to a mid-market customer, but they produced an objectively inferior car with a little bit of Jaguar look, but the fit and finish of a slightly-nicer Ford.

I drove one after having owned other Jaguars and the cheap switchgear, loud engine, excessive road noise, and poor performance put it in sharp contrast to the rest of their line.

They could have produced a car equivalent to their full-size sedans, but they couldn't have done it for that price point.

Undoubtedly part of the appeal for the corporate parent was the sharing of (IIRC) the Ford Mondeo platform, saving them the development costs of an entirely new vehicle.

The problem with that approach is that people who like a brand for the brand's sake don't want the 'Cheap' version, and people who can afford the expensive version as a status symbol don't want their prestige reduced by sharing the same marque as someone with the less-expensive version.

It's human psychology, and part of the reasoning behind 'Lexus' being a separate brand vs. just an expensive Toyota.

Also Rolex having the Tudor brand rather than a cheaper Rolex-branded watch.
Mercedes also has the CLS and CLA now. LandRover did a model, the FreeLander (LR2 in NA), which was a Ford Escape with a nicer interior and different body panels. The LR2 SUV was built on a mid-size car platform, as many "compact SUVs" today are. They're very much built to American tastes of "some kind of truck thing, definitely not a minivan" while having about the same interior space as a decent sedan / hatch. Because of these tastes, we also don't get many of the hot hatches from Europe, because apparently no one except a few enthusiasts here want a small-ish vehicle with good power, great handling, good fuel economy, and enough room for a mountain bike or two in the boot. Americans want a hatchback with a lift kit, like the GLA45 AMG (since we don't get the lower, better-handling, lighter A45 AMG here) with just as little space, more weight, and much more body roll all for aesthetic reasons. It still has basically no true off-road capability.
> we might see such a thing if the company starts having problems

IIRC manufacturing numbers have gone back and forth on several lines of Ferrari more or less on this sort of need. While Enzo Ferrari was alive, Ferrari produced cars only to fund the racing team; it's probably not a coincidence that the most famous and best-selling Ferrari model ever, the Testarossa, was in production at a time when the team had no answer to the domination of Japanese turbo engines in F1. The team needed money to fight, and more and more Testarossa were made.

This said, Ferrari has been substantially bankrolled by FIAT "sight unseen" since the '60s. Things might change now that they are a public company. We'll see.

Because, not very secretly, supercars are horrible daily drivers. It's a different use case.
The Toyota GT86, Mazda MX5, and Nissan 370Z are examples of that. However, looking at how many models were discontinued (Honda S2000, Toyota Supra, Toyota Celica, Mazda RX8), maybe the market opportunity is not as big.
Additional current cars in this category include the Hyundai Genisis Coupe, Nissan 370Z, Porsche Cayman/Boxster, Alfa Romeo 4C, Chevrolet Corvette and BMW Z4. (Criteria: under $60K base price, looks like either a classic sports car or an exotic in my completely subjective opinion, actually likely to appeal to enthusiast drivers, also in my completely subjective opinion)

More previous cars in this category include the Toyota MR2, the second generation of which looked extremely Ferrari-like, Pontiac Fiero, Pontiac Solstice/Saturn Sky/Opel Speedster, Fiat X1/9, Mazda RX-7, Mitsubishi 3000GT.

Ah, the Fiero, aptly named given its tendency to explode upon impact from the rear. It's what killed one of my father's friend's wives back in the very early 90s.
That was the Ford Pinto.

The Pontiac Fiero had a tendency of catching on fire, in the rear, because of engine failures. Specifically, the 1984 Models with the 2.5l 'Iron Duke' 4 cylinder engine. The connecting rods in the engine would fail, blow a hole in the engine block, leak oil onto the hot engine/exhaust components, and then catch on fire.

The Fiero had several issues but the biggest one was the poorly-protected passenger compartment. If the car got rear-ended, it would likely explode due to how hot the engine ran and there was no suitable firewall to protect the passengers. General Motors, being the jerks that they are, blamed every single fire, including ones that happened at GM proving grounds, on improper owner maintenance.
X1/9 might look a lot like a Ferrari because Pininfarina did the body design. Too bad the rest of the car was typical '70s Fiat (hope you weren't relying on it to get you to work). Which I guess makes it even more Ferrari-like.
The Celica was not discontinued. I'm looking at a 2016 model right now, it's a clone of a Dodge Viper.
Can you link to a web page describing this car? The last Celica I'm finding reference to was discontinued in 2006 and looked nothing like a Viper.
It was discontinued in 2006 and brought back later. The same thing happened with the Camaro.
It hasn't been brought back. The GT86/FR-S (AKA Subaru BRZ) is Toyota's current car in the same market segment. I see no reference to it ever having been sold under the Celica name.
Are you looking at a concept car celica? I don't think that car was ever produced.
Have you ever seen a Dodge Viper?
You apparently haven't if you can't see that the newest body model (and there are 2016 Celicas on the dealer lots right down the street from me, $35,000) is a Viper without bubbly-ass wheel wells.
I miss the S2000. I just drove one once and it was more than I wanted to pay, but it was damn fun.
It was in 911 territory on many things. It's absurd they killed the model. I know it's making a comeback, but it's not just the same stuff.
The Pontiac Solstice and Saturn Sky also come to mind as vehicles that deviated from the norm of "middle class" car styling.
Because at the end of the day the Ferrari (or Porsche or Lamborghini) design is not a very comfortable or practical design for day to day use. The (two) people I know who own Porsche sports cars also own a second car.
Well the old story I've heard is you don't buy on Ferrari, you buy two. One for the shop, one to drive.
An old supervisor of mine was a Jaguar fan, and due to the large amount of time they spend having repairs done: "There's two days when you love your Jag: the day you buy it, and the day you sell it"
Porsche sports car owner here. I don't need to drive daily, but when I do, that's what's used.

People who have sports cars tend to have a second (or third or fourth) car because they have the funds available to afford being able to have other options available. Some Porsche sports cars are tremendous daily drivers -- a 911 Turbo is simultaneously a race car, a Toyota Camry, a snowmobile and a Bentley.

Sold Porsches in a former life. Third car was most typical, with it only being used for pleasure and special occasions. 911s were usually used most often as daily drivers, as opposed to the mid-engine cars, even though the MR layout cars have more cargo space (10 or 15 cubic feet). I'm a very rare breed, considering I live in New England and mine doesn't even have a proper roof (manual "procedure" to remove/install instead of a single button, and is always driven top down, regardless of weather).

I've never seen anyone doing a daily commute in a Ferrari or Lambo but I've known a few people who drove their 911s every day. 911s are lot more practical (and a good bit cheaper) than their exotic Italian cousins.
I used to live in a very expensive area of London [1] (my university owned about half this block, my room in first year was probably worth £0.5M...).

Many people on the street owned Porsches, Ferraris, and there were two Lamborghinis, most were used daily. But, I think there was a restriction of one car per household parked on the street, and most would only have been driving a very short distance through central London -- usually at about 5-6am, before there was much traffic.

BMWs, Mercedes and Lexus cars were more common than the sports cars, and Porsche cars more common than Ferraris and Lamborghinis.

[1] https://www.google.dk/maps/@51.488953,-0.1788157,3a,75y,230.... (take left turns, I think there are five Porsches, and something I don't recognize. But this is probably the weekend, when most of the rich people were away, and normal people "borrowed" the parking spaces. A Porsche shop is 2 minutes walk away, the Lamborghini shop about 5 minutes.)

I've never seen anyone doing a daily commute in a Ferrari

There's a retired F1 driver who uses a Ferrari Mondial as a daily driver. That's the opposite of the concept in the op question: A Ferrari that looks somewhat more conventional, yet is a true Ferrari under the bodywork. (It was also quite a bit more reliable than its peers.)

It's also worth noting that Porsche are different from Lamborghini or Ferrari.

Last year Porsche made 230K cars. In their history Ferrari have made 130K. Lamborghini made 3.2K cars last year.

https://en.wikipedia.org/wiki/Porsche#Production_and_sales

https://en.wikipedia.org/wiki/Ferrari#Road_cars

https://en.wikipedia.org/wiki/Lamborghini#Products

Porsche are pretty much a normal factory car. They have low volumes and go fast. But that is pretty much where they stand. Ferraris and Laborghinis are far closer to being hand made.

Factory made cars are more reliable than hand built cars. People who have owned these cars have told me using a Porsche for a day to day car is doable. A Ferrari or Lamborghini probably isn't reliable enough.

Depends on the model. Panamera is definitely a daily driver type of car.
Sure, Porsche also makes more sensible cars. One of the people I know whop owns a 911 has a Cayenne as his day to day car.
Do you remember the Pontiac Fiero?

Nice looking car (for the time), underperformed, had a habit of catching on fire.

As mentioned upthread & here, yes, the early Fieros did have a habit of catching fire. There were primarily two reasons for this:

GM refused to budget for a new engine for the car-it never really wanted to have a two-seater outside the Corvette, but after the second gas crisis, the turkish engineer who'd been agitating for what would become the Fiero sold it to management as an economic commuter car.

The idea was to save money by using components (including the existing engine) from GM's A-body front-wheel-drive sedans, amongst others. The Pontiac 2.5L engine was too tall to fit properly in the mid-engined Fiero, and with no money for a complete redesign, the solution was to install a shallower oil pan, making the whole engine run a quart low (at least) at all times. That four was also not especially resistant to burning/leaking oil; so it was always a risk that the engine would be starved of lubricant, overheat, seize and catch fire.

I also understand that there were problems with the factory wiring on the electric radiator fans, such that airflow was never properly managed in the engine compartment, leading to... overheating and fire.

These problems were eventually fixed, but a reputation for burning up at stoplights is a hard one to overcome with normal consumers.

(I say 'normal consumers' here. Lamborghini has made many fire-prone models, but Lamborghini buyers are Not Normal.)

Radiator is at the front of the car, not in the engine compartment. If you bottomed out, you could break your coolant lines, as I had done with mine 20 years ago.
Middle class cars at aimed at different needs than highend cars. A highend car like a Ferrari may aim at image and performance solely and not consider how that car would handle/drive in adverse conditions like snow or concerns for MPG.

Most middle class cars are highly optimized shape wise for MPG as well as handling all types of road and weather which is why tires on performance cars look so different than middle class cars, because their goals are completely different.

Cars like Hyundai are building their own brands based on great technology, reliability, strong MGP etc. If they attempted to simply through that out the window and look like a ferrari, they would lose their core customer base and also not attract ferrari's customer base because they don't want a something lat looks similar on the outside but has lawn mower on the inside.

This is a good answer. It boils down to what you're paying for. My dad was a suspension and steering engineer at General Motors years ago, and he impressed upon me the number of evolutions these designs go through. The current shape of a standard "middle class car" is highly optimized to give the best trade-off between aerodynamics, fuel efficiency, interior capacity, structural strength, etc. That's what a typical middle class buyer wants to pay for. A Ferrari is entirely optimized to look hot and go fast, and makes a huge number of concessions to those goals. Just try using one as a daily driver and grocery hauler and you'll see why few people do that.
> A Ferrari is entirely optimized to look hot and go fast, and makes a huge number of concessions to those goals. Just try using one as a daily driver and grocery hauler and you'll see why few people do that.

But then there are sports cars that are meant as daily drivers, like the BMW M5. The former CTO of Intel said he owns one and uses it as such.

Sure, but this thread is about "middle-class cars", which the M5 definitely is not.
With depreciation and older m5 models, you could definitely fit the initial and maintenance costs of a m5 into a middle class budget.
The M5 is visually very similar to the rest of the 5-series, though. A Ferrari is instantly identifiable even if you can't see the badge and don't really know cars - a low wedge thing is either a Ferrari or a Lamborghini. An M5 looks like any other large BMW saloon.
The M5 makes the same tradeoffs but in a different way. It takes a very good sedan and makes it even better. But, there's no question that it would be even better to drive if it wasn't limited to being able to comfortable seat 5 people or fit golf clubs. We might still even have a lovely NA motor like in the E60 =[

Also I don't think the M5 is actually a sports car? I mean don't get me wrong, it's completely awesome and I would absolutely love to have one, but it's also nearly 4400 pounds and a sedan.

Origins of the term "sports car": http://www.roadandtrack.com/car-culture/a28225/sports-car-de...

The M5 is meant to be a fast daily driver, so that makes sense
Ferraris are reflections of their owners. If you're actually driving one to work every day, the point of that exercise is to let the world know that you're the alpha ape.

BMW 5 series is the Accord for rich people. An M5 is your "I like cars" model.

The emphasis on MPG is driven by regulation, not consumer choice. Auto manufacturers are required to satisfy fleet-average MPG requirements that have continuously risen over years. Most low- and mid-hanging engine efficiency improvements have been picked, so drag reduction is just about all that's left. This is why the large bulk of modern cars all look like identical eggs even though consumers would pay for non-egg cars in the absence of regulation, and don't understand why cars look so much more boring than a few decades ago.

https://en.m.wikipedia.org/wiki/Corporate_Average_Fuel_Econo...

That explains why you don't see track-inspired designs but not why you don't see cheap clones of Bentleys and higher end Mercedes.

Hyundai actually seemed to break with convention a few years ago and make their cheap cars resemble more expensive competitors, presumably because they didn't have anything in that market to devalue.

There is also the fake Ferrari market out there

Ferrary body and a cheap car underneath

So where does the Tesla Model 3 fit in ? https://www.tesla.com/model3
Electric cars change the whole logic since you need a relatively simple drivetrain (similar to that solar powered car built in high school) and a whole lot of batteries. So there's a lot more room for creativity and design I think. But from Tesla's perspective, they started out looking like a lotus to appeal to rich people and have kept design as a core part of their product so they probably will try to keep some part of that even in their more affordable car.

Also keep in mind that the 3 series isn't exactly for the mass market. Its price range is more like a BMW 3 series with some bell and whistles.

What do you mean? It's not as if the Model 3 offers anything near Ferrari-level design nor performance. In my (admittedly biased, like anyone's) opinion, designwise it's very similar to the Mazda 3 4-door sedan: https://www.mazdausa.com/vehicles/mazda3-sedan

And before you quote 0-60 times: they are a tiny, tiny part of performance; if you look at actual racetrack performance, even the Model S P100D is miles behind a Ferrari, it's behind the top-spec Honda Civic in Nurburgring lap times. Which Tesla don't even measure nor publish, unlike all other sports car manufacturers ever. The Model 3 will be even worse off.

Come to think of it, we used to have a word for big, heavy American cars that go fast in a straight line and not otherwise: muscle cars.

You can't really take a stock Tesla on the track as the battery overheats.
> And before you quote 0-60 times: they are a tiny, tiny part of performance; if you look at actual racetrack performance

Benchmarking has been on my mind this morning. I think you're pretty clearly off base here with your "tiny, tiny part of performance" comment.

0-60 times roughly reflect what people will see when they're getting on to the freeway. It's a useful exercise to contemplate how often people get on to the freeway and how often they drive around Nürburgring, or any race track.

This point pretty much holds true even among sports car owners. Guys who track their cars are very much an exception. (and for the most common case of that, drag racing, the Tesla you were putting down actually performs quite well)

Not comfortable

No space for grocery

Can't put carseats

(comment deleted)
I can offer an opinion not yet seen in this thread. It comes down to tolerances. My father works for GM as a tool and die maker. He says that GM is obsessed with tolerances in their panels. This means that the gap between the hood and front quarter panel is the same near the windshield as it is near the headlights. Same goes for all other areas of the car. It's hard to get right. If you start to get more complex designs with panels meeting at odd angles and with multiple bends it gets even harder, and more expensive.

Therefore, my theory is that mid range car companies don't want to build complex designs as they will increase the price of their car needed to satisfy their tolerance specs.

This, this, this.

In simpler terms: You can't build a "Ferarri shaped car" at the same price as an Chevy Impala because the shape is a part of the cost.

I'm not sure I really agree. It's been done.

Mid-engined layouts are just a pain to do maintenance on, generally offer reduced cargo space and interior room.

https://upload.wikimedia.org/wikipedia/commons/thumb/e/e7/19...

https://upload.wikimedia.org/wikipedia/commons/thumb/3/34/Fe...

When has a mass produced middle class car ever looked like that Alfa 4C? It's neither mass produced, nor middle class. It shipped with a $67k msrp. You're talking about a car that sells in the hundreds of units.
The 4C has a base price of $55,000. You can spec most mid-sized crossovers into that price territory.

They build 3,500 of 'em per year. That's very high compared to say, any given Ferrari or Lamborghini model.

I think the difference might lie in the income level in USA vs EU, but a middle class car in EU is about 25K-35K euros after all taxes.
Average new car price (NOT including taxes and fees) in the US is $34,400.

http://mediaroom.kbb.com/record-new-car-transaction-prices-r...

Yes, but what I meant is what do you consider middle segment for cars in the USA?

In EU, a Volkswagen Golf for instance is middle segment, but perhaps in the USA is considered lower segment and therefore the difference.

We buy way way way more luxury cars and suvs than you do. These are not considered vehicles for the wealthy either.

Small cars do not really sell here.

(For reference, I actually bought a new VW Golf R about 2 weeks ago... for roughly $41,000, just as a single data point).

How much do you like the Golf R? Is the 4WD worth the price increase over the GTI?
Love it.

In my case, the price premium isn't really that much to even think of, as I would have been going with a fully loaded GTI, which would have sticked around $35k or so, so it's not even _that_ much of a price bump.

(comment deleted)
actually, that in an of itself, is a good question. Name all the moderately price mid-engine sports cars on the market.
The Toyota MR2 & Pontiac Fiero were midengine and low priced.
The Alpha Romeo 4C is also comparatively inexpensive for what it us (Under $60k).
It gets even costlier when you take into account that the purpose of the shape of those cars is to increase downforce for better handling around corners. This causes the air drag and the fuel consumption to go through the roof, which is the opposite of what you want out of a four door Mazda.
Not sure that's true. Low drag is incredibly important to the top speeds of those cars. For example a `03 Golf has a CdA of 6.89[1] while a new Ferrari 458 is 0.330[2]. Also, most modern supercars have active aerodynamics to create more downforce at higher speed.

[1]http://ecomodder.com/wiki/index.php/Vehicle_Coefficient_of_D... [2]http://www.autozine.org/Archive/Ferrari/old/458.html

Why not have both? The answer is active aero, which is also expensive to design, implement, and test. Unless it'll be on a track, be cornering at >1G, or going >140mph, it's pretty moot. A cheaper car wouldn't do any of these.
You're comparing CdA for the Golf with Cd for the Ferrari. According to that table, the '03 Golf has a Cd of 0.32, actually lower than 0.33 Cd of the Ferrari. Without knowing the frontal area of the Ferrari, I don't know if its CdA is higher too.
Years ago car body panels were made with hydraulic presses that could make those curvy shapes that older cars had, however, a hydraulic press is expensive and slow. A mechanical press can churn out those panels at 4x the speed and at a fraction of the cost.

Modern cars are apparently 'very curvy' but if you look closely you will see that the curves are done in plastic, not metal. The metal parts have relatively simple curves to them, when painted the same colours as the plastic bits it all looks good and far from 'boxy'.

As for tolerances - 'fit and finish' - there is more to it than the gaps in the panels. There has to be some tension in the panels for them to hold their shape. A bit of curve is important for this. Compare with vehicles that have totally flat panels, e.g. a Land Rover, where the panels are 'wrinkly' and far from smooth, even if fresh out of the factory.

There is also the matter of platform engineering. In the VW group the bolts that hold the engine in place are the same no matter what the model or the engine size. The Golf has dozens of same but different variants on the same 'platform' : Audi A3, Audi Q3, Audi TT, VW Golf, VW Jetta, VW Eos, VW Tiguan, VW Touran, VW Scirocco, SEAT León, SEAT Toledo, SEAT Altea, Škoda Octavia and so on...[1]

All the other volume manufacturers have the same platform based approach, the fundamentals of the car are worked out for the 'Golf' version and then after that the marketing folks and some kids with clay put together the 'remixes', e.g. the Audi TT for the 'hairdresser' market, the Jetta for the 'minicab driver', the SEAT Leon for the 'younger sporty buyer' and so on.

I believe a trip to the paddock at Silverstone is probably the best place to get appreciation of the Ferrari grade cars. The fit and finish on them is not what you would expect when inspected close up. Furthermore, the actual engineering is quite crude compared to the 'Golf'. But, if you are racing and need to fix the car between races then 'crude' is pretty good. If you are going to be rebuilding the engine all the time anyway then who cares that the bushings are primitive and prone to wear out after a few hundred miles? With the 'Golf' there will be rubbery bits mounting the engine, on a Ferrari it is bolted straight onto the chassis with no effort made to damp the vibrations, again not important if you are setting lap times around Silverstone.

Ferrari cars were styled by Pininfarina and the coachwork built by Scaglietti back in the 60's, Fiat subsequently bought the coachworks bit (as per Rolls Royce and Park Ward). Those panels on a Ferrari are very much 'coachworks' built, even if nowadays with carbon fibre composites etc. This is a very different way of building a car to the mechanical press + bits of plastic approach that mass produced cars use.

So yes, the shape is part of the cost. Personally I would prefer the 'Golf' to the 'Ferrari' and this comes down to childhood experiences of visiting car plants. The mass produced cars (MINI) fit together PERFECTLY every time. In the olden days, next to the MINI production line a smaller amount of panels were made for the Jaguar and other brands that used the same body shop for historical reasons. These panels for the deluxe cars had teams of people hammering them into shape as the tooling for them wasn't any good. They didn't fit perfectly!!! Sure the posh cars might have had leather seats and other fancy things but the basic shell was not good - 'lipstick on a pig' is the phrase that springs to mind.

As mentioned it is worth visiting 'the paddock at Silverstone' to look at some of these Ferrari type of cars close up. Also on the track. The Porsche 911 is a relatively tall and 'road car looking' compared to anything that it races against, e.g. the Ferraris, Mclaren things and what-not. Cars for the track are a very different breed ...

>"You can't build a "Ferarri shaped car" at the same price as an Chevy Impala because the shape is a part of the cost."

I don't know how it compares to the cost of a Chevy Impala, but it's definitely possible to get the Ferrari look on a budget, here's one example of a kit to convert a Toyota MR2 to look like a Ferrari F360 (similar kits exist for other cars):

http://www.kitcargrp.co.uk/

Is this still true nowadays with almost entirely automated manufacturing? If you look at modern car models, even the cheapest ones have way more "shapes at odd angles" than sports cars.
Nowhere near as much of automotive manufacturing is as automated as people think. Fitting panels etc is often a robot assisted job but not 100% machine. During production trials for new cars ALOT of time is spent trying to get the panels to fit together correctly, even getting the doors to seal correctly and be water proof isn't a given to begin with.
My understanding was for, stamped parts the part spring-back was nearly unpredictable. Thus it took many iterations to have uniform tolerances.
My understanding was for, stamped parts the part spring-back was nearly unpredictable. Thus it took many iterations to have uniform tolerances.
Indeed. I once temped at a car plant where I wore chain mail gloves to manually remove body panels coming out of the die, place them on a cart, and spot check a random sample for defects.
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Often, those panel intersections look like shit.

I have a Nissan LEAF and have owned it since new (so I know it's never been hit). Looking at the panel fit between the rear bumpers and the quarter panels, that car looks worse than some cars I've seen that have been hit.

Tesla apparently has very poor fit and finish.

>Tesla forums are littered with complaints about fit and finish. Have a look at the .pdf in this thread, which shows bad sealing, poor parts fitment and even rust on the rear seat brackets. [0]

And that is for the Model X, from what I've heard, the Model S was even worse.

http://jalopnik.com/the-tesla-model-x-is-suffering-from-qual...

My friend is a Ferrari mechanic and he says the panel gap and fitment is atrocious, he claims that part of the construction is mostly done by unskilled labor. The money, time, and care go into the design, suspension, engine, interior, etc. He has a lot of stories about large panel gaps, off-center screw holes on body panels, terrible fitment and lots of refurbishing needed even with a brand-new Ferrari.
Enzo Ferrari once said, "I don't care if the door gaps are straight. When the driver steps on the gas I want him to shit his pants." So I don't accept the parent commenter's idea that manufacturing tolerances are relevant to styling.

It's economics and marketing, in my opinion. Car manufacturers find it hard enough to make money that I don't see them mass manufacturing risky designs that only a small number of people want to drive.

To be fair, Enzo died almost 3 decades ago. A lot has likely changed at Ferrari in time since he was involved in the day to day operations.
Building on this comment as a mech eng who works in metal construction of heavy industry, it's also to do with the economies of scale and profit margins.

As you reduce the purchase price, you need to increase volume to ensure profits. Similarly, you want to absolutely minimise construction cost to maximise said profit.

As you increase volume and minimise construction cost, you rapidly reduce the scope of possible manufacturing techniques. You narrow down to tried and true methods of fabrication and assembly. Now the parts must be readily handled by robots, reproducably accurate between the same parts, parts must be able to swap between mating parts without bespoke tailoring (ie: the opposite to Apple's vision system to pick the right set of parts to assemble together), it must reliably assemble and stay assembled, it must be easily and quickly maintainable by cheaper labour for aftermarket cost minimisation, it must perform well in the battery of safety tests yet not become structurally complex to pass them, it must be light to minimse raw material costs, etc. etc. Deviating from this essentially adds cost, and even a small additional cost adds significant burden due to volumes and small margins.

With all of those constraints in place, you then consider a middle-of-the-park design that isn't polarising in its appearance or function to maximise market share. Thus, you converge towards a relatively inoffensive sedan shape that Just Works for all parties and still satisfies that litany of constraints on the design, manufacture and maintenance.

> relatively inoffensive sedan shape that Just Works for all parties and still satisfies that litany of constraints on the design, manufacture and maintenance

I feel like you've encapsulated the essence of Toyota.

Except Fiat, which owns Ferrari, also makes Fiats, so they have the expertise, the design chops, and the machines yet still do not use it for their lowest end cars.
Do they use the same equipment and plants that make Ferrari's to make Fiats? If not, then that wouldn't be true as they'd have to use more expensive equipment for Fiats than what they need.
See: Maserati

They use the same design chops, technology and factory to make the similar looking cars with less performance than Ferrari.

Also owned by Fiat.

Don't Maserati's also cost a lot of money like Ferrari's? Or can you get them the price of Fiats? Might point is more about what using weaker tech in plants does for them on low end than the high end. I assume Ferrari is a rip off financially supported by their branding.
I don't know about tolerances but it is a viable argument. What I do know is that almost all of your super-cars are built using some form of composite material, Carbon Fiber and Kevlar being the two big ones. These material extremely mold-able but also prohibitively expensive when it comes to mass produced cars.
Why can't they be made of fiberglass like Corvettes?
It's still more labor intensive. You can stamp metal, any kind of composite has to be laid in a mold in several steps and then infused with resin (the resin is a big part of the cost). Further one the part is finished it has to be trimmed out usually with grinders and sanders. Even with fiberglass the cost of production is going to be higher than the equivalent steel, aluminum or plastic part.
Probably because most consumers want something average / something that doesn't draw that kind of attention.
this is coming from a mechanical engineer working at one of the big 3's in Detroit. the car development process is very expensive. making one part affects lot of different parameters, for e.g. change in hood design will affect aerodynamics, noise paths, crash, durability, manufacturing complexity, cost of each part {bold}, fuel economy. in car industry, people fight for every dollar that is spent on a car. for a consumer, a simple led costs 1$, but for a manufacturer, if they sell half a million cars, the expenditure is very high. changing anything on a car platform is very expensive, aesthetics are not always priority. on other note, i think the ford fusions look like aston martins. kia interiors are very close to Audi's.
I think the same market that is interested in the Toyota 86, Subaru BRZ or Miata would be interested in a car like you describe - but with more horsepower and with a mid mounted engine. Like a poor mans Porsche Cayman.
Because it's dishonest. You also get all the discomfort and impracticality of a supercar with none of the benefits. You just project some status until people discover what car you're actually driving.
Somehow honesty does not seem the most salient characteristic of major car manufacturers.
I think he was talking about the car owner being dishonest towards his peers.
Cool shapes usually encroach on interior space. The most space efficient vehicle that you could fit in a parking spot would be cubic shaped, perhaps not so pretty or aerodynamic. A better question might be, why are these new cars so terribly ugly in general. Like the Pontiac Aztek and Citroen Picasso.