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Why would lower temperatures lower the maximum voltage?

Sure, diode forward voltages change a little but seems like something else is going on…

Why does the Delta Pro not have a fuse on the input, with the MPPT limiting the max voltage to 150v (by upping the current until the voltage sags and/or the fuse blows, or even a straight crowbar circuit). This is a premium consumer brand selling a mostly complete product, and protecting the input from overvoltage would be straightforward. The frustration at the warranty weaseling isn't surprising.
I am sure many are familiar but I found it amusing when someone explained to me why it is called magic smoke.

It is because electronics work through magic so when you let the magic smoke out, they stop working.

I was going to comment on the manufacturer's safety margins, but then I found a graph [1] on the variability of voltage vs temperature and it seems to be a lot steeper than I thought/expected, to the point that I'm wondering how these do not require either training or a voltage regulator to install and operate properly:

https://www.researchgate.net/figure/Module-voltage-current-v...

Why doesn't this just produce a shutdown? Inverters have to track voltage and current on the input and outputs sides, and can turn themselves off. They shouldn't be that close to the absolute maximum voltage ratings on the components.

Too much current is a heat dissipation problem, and you've got some time to deal with that, at least tens of milliseconds.

Anyone have a teardown on these things? Are they using under-rated MOSFETs? That's all too common in solid state relays from China.

When I got solar panels for my (former) house 15 years ago, as I recall, the best practice was to have panels in parallel (each with its own microinverter) and not in serial as serial would cause loss of efficiency when there was partial blockage of panels. (I could be misremembering all of this).
> Plugging in four 400w solar panels in series is similar to filling your gasoline powered car with diesel and wondering why the car manufacturer isn't replacing your new car.

I don’t think this analogy works. The solar input works like Diesel or Gasoline in different temperature. It’s pretty unreasonable to assume the consumer knows when depending on temperature unless the explicitly state in the manual (I’m willing to bet good money majority of the people in US have never read their car manual either)

a better fuel analogy would be to run e85 in a non flex-fuel car.

(certain fuel systems components will be degraded by high ethanol gasoline)

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Why isn't there code/regulations for tbis. Why do you need blog advice.

It is like using too thin wiring to your oven or something. Because you based it off how you typically use the oven not is max draw plus decent margin.

Which is why you get a qualified electrician who knows or get qualified yourself.

I am surprised that open circuit voltage is specified at 25°C and increases dramatically as the temperature goes down. Seems backwards! I'm looking at the Ecoflow spec sheet right now and fair enough, it's got the open circuit voltage and then the Temperature Coefficient of Open Circuit Voltage (-0.35%/°C) right next to it.

Great, guys, how about you go ahead and multiply those two numbers for me, since you're the ones writing the fucking spec sheet? It's like if car battery manufacturers only specified a cranking amps number, and told you to figure out cold cranking amps yourself.

Maybe they should just improve their product to make it more resiliant, rather than blaming customers for thinking that 148 V is below 150 V? Not everybody buying these has a Ph.D. in physics and if it says 148 V on the label and 150 V on the other label then it's your product that has a problem, not the customer.

And no matter what happens, customer support should help the customer, not blame them.

A few years ago, I plugged a single 100W solar panel into a battery pack that advertised it accepts 18 volts. I left it plugged in, on my deck, for hours. When I came back, there was a foul smell and some parts of the battery pack had turned black, apparently from getting charred. The battery pack no longer worked at all. I was very fortunate that only the control circuit had been destroyed and the battery cells (and my deck) had not been touched.

Lesson learned: don't skimp on Li-ion battery packs!

Also, I have a question about this article. Don't EcoFlow battery packs have a circuit that checks the incoming voltage and automatically shuts off charging if the voltage is too high? I would also expect a loud alert.

Current title is actually a subtitle. Actual title:

`Solar Panels + Cold = A Potential Problem`

I never tried the solar charging on my ecoflow so this fragility surprises me a bit.

I've been able to run laundry in a machine with a 1/2hp motor using the inverter side on multiple occasions. No smoke or funny smells. My 2200w generator would trip out the instant the spin cycle tried to start.

Sounds to me like someone is misrepresenting their products. A solar panel's VoC should be its maximum possible output in ideal conditions (open circuit). If that's under your product's maximum input voltage, it should be no problem. Ever.

Is EcoFlow advertising a higher input voltage than their products can actually take, assuming most people won't actually reach it due to temperature inefficiencies? That'd be false marketing, and it'd make this article manipulative, false blaming of the customer.

> A solar panel's VoC should be its maximum possible output in ideal conditions (open circuit)

I think this is where the confusion arises - what do you mean by ideal conditions? Ideal conditions for solar generation are not necessarily at the same time as the highest voltage operating conditions. VoC tends to be specified at Standard Test Conditions which has light-levels representative of a sunny day (1000 W/m2) and a cell temperature (not ambient) of 25 degrees C, which is already a lot cooler than most panels would typically be at that level of irradiance. So really, the label is already specifying a voltage higher than what you would typically experience during times of max generation.

However, the max voltage could exceed this rating at times when there are cold ambient temperatures with enough light for the module to function, but not enough sun to meaningfully heat the cells. So in this scenario you may have maximum voltage, but you're far from maximum power nor at 'ideal conditions'.

What we’re seeing here is the mismatch between component level specs and end user ratings. A device which is rated to 24V input power will probably tolerate up to 32V and it surviving 60V would not be uncommon. A component with a Vmax of 24V probably explodes if it sees 25V.
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Last year, I did yet another PV install at a friends house. While plugging the SMA inverter to the solar field (600V), I fucked up and inverted plus & minus.

Nothing happened. I read the manual and realised that SMA inverters are protected against reverse polarity. Yeah, a bit more expensive, but well worth it

>> With mixed solar panels, lowest volts in parallel strands prevails

If a panel can hold down the voltage of others, their device should be able to do the same.

Sounds like a corner case their software can't handle. Even so, the hardware should not go up in smoke.

This is what happens when something goes mainstream. The background knowledge that "everybody knows" when it's niche, because only turbo-nerds are into it, simply isn't common sense for everybody in the wider population.

Back when Home Power magazine started up, the panels were super expensive, and squeezing out every watt was important. Since high temperatures decrease voltage and output, keeping the panels cool (while baking in the sun!) was top-of-mind for every installation. And right along with learning that critical consideration, everyone also learned the caveat that in the bitter cold, that very same phenomenon means they can produce significantly more. Temperature coefficient was simply something "everyone knew".

Now they're so cheap nobody cares. The magazine shut down because "alternative power" and EVs aren't exactly alternative anymore, you can buy one off the dealer's lot, it's nuts. And the panels are crazy cheap now. If you lose 10% because the panels are hot, it's likely cheaper to just buy 10% more panels, than to redesign your support brackets to allow better airflow. But nobody highlights the phenomenon behind the efficiency loss.

"Everybody knew" that the ratings on the panel are at Standard Test Conditions: 25°C and 1000W/m². That's almost never the conditions in the real world, but it establishes a legal baseline whereby panels can be compared apples-to-apples and advertising kept honest (if anyone cared), but deviate from STC and output will go down, or up. Again, ask today's consumer what the ratings on the label mean, and most of 'em have never heard of STC nor could define how the nameplate wattage is just one point on a curve.

Is this the panel manufacturer's fault? They're labeling things precisely the same as they've labeled them for 40-plus years. (Perhaps there's even more data on the panel label now, as Vmp and Imp are typically specified now, and they weren't always universal.)

Edit to add: The label doesn't typically specify the temperature coefficient, but for every panel I've checked, it is in the datasheet. But who reads datasheets?

Is it the inverter manufacturer's fault? They're labeling things precisely the same as they've labeled them for 40-plus years. The input max is a hard limit where the silicon can take no more, and there's a certain amount of headroom required between that and the panels' max, after compensating for temperature coefficient. Of course you calculate your panel voltage for your local conditions before comparing it to the inverter input, duh!

Everyone knows that! Except now they don't.

Where to start, eh! So most everything to do with off grid specifications can be listed as "nominal", ish, depending on, etc.Not knowing this means that persistance will provide the circumstance to be educated. There are a number of ways to get things wrong and melt stuff, or get hurt. Batteries should always be treated as unpredictable dangerous beasts, happy as a clam if they are treated just right, but capable of producing trouble and disaster, or just del8vering a viscious bite to the unsuspecting and surviving to do it again. A 48volt (nominal) battery bank will happily turn the required 10mm wrench into single demonstration of a wide range of metelurgical and other phenomina. For fun on a cold morning take the leads from a 3 kw solar array, off, and then strike the wires to produce a realy big fat arc, h3y hey! The simple fact, that I tell enthused,nice, but clearly unprepared people who express interest in "off grid", is that I do it, but it's not for everybody, as there is a significant technical learning curve, plus the required physical skills to mount panels, run wireing, deal with battery banks,set up the systems, and if costs are to be kept to a minimum then source parts from distributors or import directly.
I can imagine future solar panels sending spec data to the MPPT using Power Line Communication (PLC), allowing the system to shut itself down gracefully rather than dying. Rapid-shutdown systems already send keepalives using PLC today.

But then it goes all Black Mirror, with manufacturers restricting solar-panel operation to approved devices only, and UIDs being used to enhance shareholder value through recurring subscription revenue.

Cool article. The real solution to this is have huge arrays in the desert and move the energy north, which is 100% possible.