This article is kind of false. Keeping an object's boundary layer attached is known to reduce drag, even if the flow is turbulent. Golf ball dimples are a successful attempt to keep boundary layers attached.
Golf ball dimples are about 4 mm across and 0.2mm or 200μm (micrometers).
These features are several orders of magnitude smaller at 38 to 53μm diameter.
>>the first in the world to demonstrate that aerodynamic drag can be reduced by up to 43.6 percent simply by applying distributed micro-roughness (DMR), a surface roughness so fine and irregular that it cannot be distinguished by the naked eye. [...] Two types of DMRs were used in this experiment: A convex pattern made of glass beads with diameters ranging from 38 to 53 micrometers (μm) and a concave pattern applied by sandblasting. The height of the DMR coating is only 1 percent of the thickness of the boundary layer and is classified as a “smooth surface” from a hydrodynamic point of view.
The headline is perhaps overstating things a bit but they do discuss how this is different than e.g. rivulets
'''
This technology is fundamentally different from the “rivulet (shark skin) process,” which is known as a typical aerodynamic drag reduction technology. The rivulet process mimics the fine longitudinal grooves in shark skin, and by carving grooves approximately 0.1 mm wide along the direction of airflow, it aligns the vortices that occur near the wall surface of turbulent airflow areas. DMR, on the other hand, delays the switch from laminar to turbulent flow by means of random and minute irregularities. The flow zones it affects and the mechanisms it employs are based on completely different concepts.
'''
If the application method is as rudimentary as sandblasting, it sounds rather simple to retrofit to existing aircraft. If it works as they state it does, it's a virtually free same-day fuel efficiency boost.
However, I did not see what the actual net improvement was. When they talk percentages, they are talking only about "in the transition zone". They say the coefficient improves throughout, but in theory, it could be almost irrelevant if the overall improvement throughout the profile is close to 0. It also sounds like a very difficult level of precise degradation to maintain for any period of time in real world conditions, since it would be easy to clog or abrade further.
I wrote about this ages ago, in that shark skin is an evolutionary adaptation worth study because water is thicker than air, but when air compounds, blah blah blah. Basically think of making a composite mold with directional tiny tiny dorsal fin looking surface. If you rub your hand on it the wrong way it cuts you open. Could even be scaled for large cargo ship hulls.
Next up: my personal wing invention which uses leading edges modeled on humpback whale fins, because the use case / stall profile is better.
Sigh, I’m going to have a great time in Heaven chatting with Leonardo da Vinci…
Uhh. I was taught that in university in the late 80s. Some surfaces have a lot of friction and if you add surface imperfections the turbulent airflow actually reduces drag.
It's almost certainly my adblocker playing poorly with their "subscribe to read" stuff, but I had to lol at the failure mode. When I load the page, I get the splash image/headline, and below it:
> Subscribe to listen [9 minutes]
> Aerodynamic drag is a major “barrier” in high-speed airplanes, automobiles, and bullet trains. This is because a design with less aerodynamic drag allows the aircraft to move at higher speeds with less energy.
And then just comments and links to other articles. No indication at all that there's more to the article beyond (apparently) an audio recording.
This might explain some of the "didn't read the article" comments? Not that it doesn't happen anyway tho.
Any competitive sailor or foil-racer knows that the underwater surface has the least friction and best laminar flow when sanded with fine-grid sandpaper, around 1000 to 1500 grid.
It always surprised me that this was not true in air and airplane wings were supposedly best when glossy. So now it turns out that this is indeed not true, and airfoils also benefit from micro-roughness for lowest friction.
Now the surprising question to me is how is it possible that something so simple was not known in this very well-researched and well-funded field. It probably was known, just not by the paper-publishing researchers.
> It always surprised me that this was not true in air and airplane wings were supposedly best when glossy.
I was an AE major and I don’t recall ever learning that airplane wings were best when perfectly smooth, even as a simplification in undergraduate courses. We were taught that drag is reduced by maintaining an attached laminar flow.
Airplane wings are glossy because they’re metal (or CFRP) and painted for durability and corrosion and UV resistance.
Klaus Savier is a longtime efficiency experimentalist, and opted for unpolished paint circa ~1990. His initial goal was weight reduction but numbers showed the finish had aerodynamic benefits.
I'm intrigued by the methodology of the wind tunnel: using magnets to more precisely measure and to avoid interference from guy wires...
> The ... magnetic support balance system ... can levitate a streamlined model ... inside a wind tunnel without contact using electromagnetic force.
That's pretty cool. Presumably the varying magnetic field strength required to suspend the test article is also an indicator of varying forces on the vehicle.
Interesting finding, but hardly fundamental. My fluids lectures taught that there's form drag ("pressure drag" in the article) and skin friction drag. The two trade off with each other depending on Reynolds number. Keeping the flow laminar reduces skin friction drag (suggesting smooth skin), but keeping the flow attached for longer (e.g. by inducing turbulence, or injecting air...) reduces form drag (at a cost of increased skin friction due to turbulence).
Reads like they've discovered a neat way to delay flow separation while maintaining laminar flow, but the underlying principles have not changed. "Smooth thing low drag" was never a rule and only works at certain scales.
44 comments
[ 3.2 ms ] story [ 48.1 ms ] threadGolf ball dimples are about 4 mm across and 0.2mm or 200μm (micrometers).
These features are several orders of magnitude smaller at 38 to 53μm diameter.
>>the first in the world to demonstrate that aerodynamic drag can be reduced by up to 43.6 percent simply by applying distributed micro-roughness (DMR), a surface roughness so fine and irregular that it cannot be distinguished by the naked eye. [...] Two types of DMRs were used in this experiment: A convex pattern made of glass beads with diameters ranging from 38 to 53 micrometers (μm) and a concave pattern applied by sandblasting. The height of the DMR coating is only 1 percent of the thickness of the boundary layer and is classified as a “smooth surface” from a hydrodynamic point of view.
''' This technology is fundamentally different from the “rivulet (shark skin) process,” which is known as a typical aerodynamic drag reduction technology. The rivulet process mimics the fine longitudinal grooves in shark skin, and by carving grooves approximately 0.1 mm wide along the direction of airflow, it aligns the vortices that occur near the wall surface of turbulent airflow areas. DMR, on the other hand, delays the switch from laminar to turbulent flow by means of random and minute irregularities. The flow zones it affects and the mechanisms it employs are based on completely different concepts. '''
However, I did not see what the actual net improvement was. When they talk percentages, they are talking only about "in the transition zone". They say the coefficient improves throughout, but in theory, it could be almost irrelevant if the overall improvement throughout the profile is close to 0. It also sounds like a very difficult level of precise degradation to maintain for any period of time in real world conditions, since it would be easy to clog or abrade further.
Huh... I'd always heard that a golf ball's dimples help reduce drag?
Next up: my personal wing invention which uses leading edges modeled on humpback whale fins, because the use case / stall profile is better.
Sigh, I’m going to have a great time in Heaven chatting with Leonardo da Vinci…
> Subscribe to listen [9 minutes]
> Aerodynamic drag is a major “barrier” in high-speed airplanes, automobiles, and bullet trains. This is because a design with less aerodynamic drag allows the aircraft to move at higher speeds with less energy.
And then just comments and links to other articles. No indication at all that there's more to the article beyond (apparently) an audio recording.
This might explain some of the "didn't read the article" comments? Not that it doesn't happen anyway tho.
It always surprised me that this was not true in air and airplane wings were supposedly best when glossy. So now it turns out that this is indeed not true, and airfoils also benefit from micro-roughness for lowest friction.
Now the surprising question to me is how is it possible that something so simple was not known in this very well-researched and well-funded field. It probably was known, just not by the paper-publishing researchers.
I was an AE major and I don’t recall ever learning that airplane wings were best when perfectly smooth, even as a simplification in undergraduate courses. We were taught that drag is reduced by maintaining an attached laminar flow.
Airplane wings are glossy because they’re metal (or CFRP) and painted for durability and corrosion and UV resistance.
I’m fairly new to the sport and never heard of this yet.
[1] https://en.wikipedia.org/wiki/Tai%27s_model
I'm intrigued by the methodology of the wind tunnel: using magnets to more precisely measure and to avoid interference from guy wires...
I wonder what the implications for radar-absorbing finishes are. Could they be more aerodynamic already?
Reads like they've discovered a neat way to delay flow separation while maintaining laminar flow, but the underlying principles have not changed. "Smooth thing low drag" was never a rule and only works at certain scales.